Why Panelised? - An Overview
What is Panelised Construction?

Panelised packages have been around for many years but have been confused with modular, mobile and pre-fabricated homes which are quite different. Perhaps you have seen “Extreme Makeover – Home Edition” on Sky T.V. and wondered how they build a house so fast, the following information will help you understand how.

Panelised construction is the evolution of traditional “stick frame” construction. Panelised construction takes the technology from traditional framing and brings it into a controlled and efficient manufacturing environment.

After the projects foundation is prepared, the floor system is built according to traditional framing methods. The next step would normally be to measure, cut and nail individual pieces of timber together to create a wall section and then level, square and fasten it in place. This is where the panelised process differs. Panelisation brings the wall assembly portion into a climate controlled and efficient manufacturing environment. All of the panelised components are framed on flat, square framing tables. All of the panels are designed using computer software resulting in greater accuracy and reduced labour and waste. This helps us to work toward being better stewards of the environment – a global goal!

Once all of the panels and building components are complete, they are shipped on a flat bed truck or in sea containers depending on location. Once the panelised package arrives on site it is unloaded and ready for installation on the prepared foundation; whether slab on grade, crawl space or a full basement.

Panelised construction building kits are quickly becoming the new standard. Both builders and homeowners can benefit from panelised construction. – are you ready for a better and faster way to build?

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Example Timber Home
What are the advantages to the Panelised process?
Material and Cost Savings
  • Human error is reduced
  • Reduced waste and disposal costs
  • Savings due to volume purchasing
  • Material is optimized using computer software
  • Jobsite labour is dramatically reduced
  • Less building materials available for theft
Higher Quality Standards
  • Factory controlled conditions result in panels that are accurate and better fitting on-site
  • Reduced warping, shrinkage and floor squeaks due to quicker close in
  • Our Panelised process uses premium grade timber and materials
  • Panels are built by experienced workers using the latest computer software resulting in a consistent and uniform product
Reduced Construction Time
  • More reliable completion and move in date
  • Construction loan and interest charges are reduced due to a quicker completion time
  • Delays due to material shortages and labour scheduling are reduced
  • Construction becomes more feasible year round
Panelised / Traditional Framing Comparison
Two identical homes were framed side-by-side -- one using the Panelised process and the other one using the conventional “stick-built" process. Here are some statistics from the experiment.
  Conventional Building Process Panelised Building Process Savings
Total Job Site Man-Hours to Build 401 148 253
Total Job Site Man-Hour Cost @ £20/Hour for Average Framing Crew Labour (Panelised used a crane @£500) £8,020 £3,460 £4,560
Total Board Feet Timber Used (Sheathing Panels Same for Both) 20,400 15,100 5,300
Total Cost of Timber @ £450/1,000 Bd. Ft. (Average) Sheathing @ £3,748 (Same for Both) and Components @ Truss Manufacturer's Selling Price £12,928 £14,457 (£1,529)
Total Timber and Panel Scrap Generated 17 yards 4 yards 13 Yards
Total Scrap Cost @ £15/Yd. Dumpster Cost and Man-Hour Cost to Pick Up £425 £100 £325
Total Cost for this 2,600 Sq. Ft. House Plan £21,373 £18,017 £3,356
Summary
The panelised house required 63% less hours, generated 76% less waste, and was 16% less costly to build

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